NucleoTNC/PCB/KiCAD/README.md

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NucleoTNC PCB

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. Creative Commons License

Please attribute the work to Rob Riggs, WX9O, Mobilinkd LLC.

This directory contains the KiCAD files for the Nucleo TNC printed circuit board (PCB). This is a PCB for the NucleoTNC breadboard project.

NucleoTNC PCB

The design goal is to allow experimenters to take their breadboard project and give it a more permanent home on a real printed circuit board.

This PCB is designed to fit in the enclosure that is also available in this repository.

Please refer to the NucleoTNC breadboard project project for in-depth discussion of the design and theory of operation. We are only going to cover briefly the design differences below, then provide the full bill of materials (BOM) required to build the TNC.

This repository also contains the open source firmware for the TNC. The Mobilinkd project on Github contains numerous other resources, including a Python-based configuration program.

These PCBs can be purchased directly from the mobilinkd store.

https://store.mobilinkd.com/collections/kits

Breadboard Differences

This section covers the differences between the NucleoTNC breadboard project and the PCB version. The schematic is presented below.

There are a few small differences in design.

The one necessary change was to the 3.5mm jack. The breadboard module is inappropriate for a PCB design. The PCB uses a CUI SJ-43515TS or SJ-43514 jack. Discovered after this choice was made is that CUI uses the same model number for both a through-hole component and a surface mount component. For this project you will need the through-hole part.

IC sockets for the quad op-amp and EEPROM are recommended. Insert the ICs into the sockets rather than soldering these components directly on the PCB.

There are two additional LEDs on the PCB. One indicates power. The other is there as an auxilliary indicator and is currently unused. These exist because the power LED and auxilliary LED on the Nucleo32 board are hidden when the PCB is mounted in an enclosure. Each require a 470 Ohm resistor.

There is an external reset button. This is because the reset switch on the TNC is inaccessible when mounted in an enclosure. The reset button is a C&K PTS645VL58-2 LFS.

And there are two additional capacitors on the power plane for added decoupling. These are not strictly necessary.

We have changed the input coupling capacitor from 0.22uF to 1uF to improve the low frequency response of the TNC. This is now recommended for the breadboard version as well.

Included in the enclosure components is a spacer PCB. This can be 3D-printed rather than made out of FR-4 PCB material. Two of these are needed to raise the Nucleo32 board off the PCB so that it will fit in the enclosure properly. You can see the two spacers in the rendering at the top of the page.

The through-holes for the Nucleo board on the PCB are staggered. This allows for a press-fit of the Nucleo board into the PCB for testing. The Nucleo32 can be inserted into the PCB and should work without being soldered in. It will likely only work for a few insertions. And the Nucleo board should be soldered in place before installing it into the enclosure. If it comes out of the PCB while power is applied, there is risk of damage to the Nucleo board and the components on the PCB.

NucleoTNC PCB Schematic

Bill of Materials

Manufacturer Manufacturer Part Number Description Quantity Unit Price Extended Price
CUI SJ-43515TS TRRS 3.5MM JACK THROUGH-HOLE 1 1.08 1.08
Vishay Semiconductor Diodes Division BAT85S-TAP DIODE SCHOTTKY 30V 200MA DO35 2 0.38 0.76
STMicroelectronics NUCLEO-L432KC NUCLEO-32 STM32L432KC EVAL BRD 1 10.99 10.99
Microchip Technology MCP6004-I/P IC OPAMP GP 4 CIRCUIT 14DIP 1 0.45 0.45
Microchip Technology 24LC32A-I/P IC EEPROM 32K I2C 400KHZ 8DIP 1 0.41 0.41
Microchip Technology 2N7000-G MOSFET N-CH 60V 0.2A TO92-3 2 0.38 0.76
Broadcom Limited HLMP-1301 LED RED DIFFUSED T-1 T/H 1 0.41 0.41
Broadcom Limited HLMP-1503 LED GREEN DIFFUSED T-1 T/H 1 0.41 0.41
Stackpole Electronics Inc RNF18FTD100K RES 100K OHM 1/8W 1% AXIAL 3 0.1 0.30
Stackpole Electronics Inc RNF14FTD10K0 RES 10K OHM 1/4W 1% AXIAL 1 0.1 0.10
Stackpole Electronics Inc RNMF14FTC510R RES 510 OHM 1/4W 1% AXIAL 2 0.1 0.20
Stackpole Electronics Inc RNMF14FTC6K80 RES 6.8K OHM 1/4W 1% AXIAL 1 0.1 0.10
Stackpole Electronics Inc RNF14FTD470R RES 470 OHM 1/4W 1% AXIAL 6 0.1 0.60
Stackpole Electronics Inc RNMF14FTC220R RES 220 OHM 1/4W 1% AXIAL 2 0.1 0.20
Stackpole Electronics Inc RNMF14FTC2K20 RES 2.2K OHM 1/4W 1% AXIAL 3 0.1 0.30
Stackpole Electronics Inc RNMF14FTC16K0 RES 16K OHM 1/4W 1% AXIAL 2 0.1 0.20
Stackpole Electronics Inc RNMF14FTC30K0 RES 30K OHM 1/4W 1% AXIAL 2 0.1 0.20
Vishay BC Components K471J15C0GF53L2 CAP CER 470PF 50V C0G/NP0 RADIAL 2 0.22 0.44
AVX Corporation SR201A102JAR CAP CER 1000PF 100V C0G/NP0 RAD 2 0.29 0.58
Vishay BC Components K103M15X7RF53L2 CAP CER 10000PF 50V X7R RADIAL 1 0.21 0.21
AVX Corporation SR215C104KAA CAP CER 0.1UF 50V X7R RADIAL 2 0.2 0.40
TDK Corporation FG28X7R1A225KRT06 CAP CER 2.2UF 10V X7R RADIAL 1 0.34 0.34
Broadcom Limited HLMP-1401 LED YELLOW DIFFUSED T-1 T/H 1 0.49 0.49
Kingbright WP710A10QBC/D LED BLUE CLEAR T-1 T/H 1 0.44 0.44
C&K PTS645VL58-2 LFS SWITCH TACTILE SPST-NO 0.05A 12V 1 0.27 0.27
TDK Corporation FG28X7R1E105KRT06 CAP CER 1UF 25V X7R RADIAL 2 0.32 0.64
TDK Corporation FG24X7R1A106KRT06 CAP CER 10UF 10V X7R RADIAL 1 0.58 0.58
On Shore Technology Inc. ED14DT CONN IC DIP SOCKET 14POS TIN 1 0.18 0.18
On Shore Technology Inc. ED08DT CONN IC DIP SOCKET 8POS TIN 1 0.16 0.16

The new items are the last 6 items on the list. There are two additional 470 Ohm resister (6 instead of 4) in the BOM.

Assembly