################################################################################ # lathe1.py # # Simple ISO NC code creator for lathe # # Dan Falck 2010/09/28 from . import iso_lathe_codes as iso from . import nc import math ################################################################################ class CreatorIso(nc.Creator): def __init__(self): nc.Creator.__init__(self) self.a = 0 self.b = 0 self.c = 0 self.f = "" self.fh = None self.fv = None self.fhv = False self.g = "" self.i = 0 self.j = 0 self.k = 0 self.m = [] self.n = 10 self.r = 0 self.s = "" self.t = None self.x = 0 self.y = 0 self.z = 500 self.f_modal = False self.g0123_modal = False self.drill_modal = False self.prev_f = "" self.prev_g0123 = "" self.prev_drill = "" self.prev_retract = "" self.prev_z = "" self.useCrc = False self.gCRC = "" self.fmt = iso.codes.FORMAT_MM() self.absolute_flag = True self.ffmt = iso.codes.FORMAT_FEEDRATE() ############################################################################ # Internals def write_feedrate(self): if self.f_modal: if self.f != self.prev_f: self.write(self.f) self.prev_f = self.f else: self.write(self.f) self.f = "" def write_preps(self): self.write(self.g) self.g = "" def write_misc(self): if len(self.m): self.write(self.m.pop()) def write_spindle(self): self.write(self.s) self.s = "" ############################################################################ # Programs def program_begin(self, id, name=""): self.write((iso.codes.PROGRAM() % id) + iso.codes.SPACE() + (iso.codes.COMMENT(name))) self.write("\n") def program_stop(self, optional=False): if optional: self.write(iso.codes.STOP_OPTIONAL() + "\n") self.prev_g0123 = "" else: self.write(iso.codes.STOP() + "\n") self.prev_g0123 = "" def program_end(self): self.write(iso.codes.PROGRAM_END() + "\n") def flush_nc(self): if len(self.g) == 0 and len(self.m) == 0: return self.write_preps() self.write_misc() self.write("\n") ############################################################################ # Subprograms def sub_begin(self, id, name=""): self.write((iso.codes.PROGRAM() % id) + iso.codes.SPACE() + (iso.codes.COMMENT(name))) self.write("\n") def sub_call(self, id): self.write((iso.codes.SUBPROG_CALL() % id) + "\n") def sub_end(self): self.write(iso.codes.SUBPROG_END() + "\n") ############################################################################ # Settings def imperial(self): self.g += iso.codes.IMPERIAL() self.fmt = iso.codes.FORMAT_IN() def metric(self): self.g += iso.codes.METRIC() self.fmt = iso.codes.FORMAT_MM() def absolute(self): self.g += iso.codes.ABSOLUTE() self.absolute_flag = True def incremental(self): self.g += iso.codes.INCREMENTAL() self.absolute_flag = False def polar(self, on=True): if on: self.g += iso.codes.POLAR_ON() else: self.g += iso.codes.POLAR_OFF() def set_plane(self, plane): if plane == 0: self.g += iso.codes.PLANE_XY() elif plane == 1: self.g += iso.codes.PLANE_XZ() elif plane == 2: self.g += iso.codes.PLANE_YZ() def set_temporary_origin(self, x=None, y=None, z=None, a=None, b=None, c=None): self.write((iso.codes.SET_TEMPORARY_COORDINATE_SYSTEM())) if x != None: self.write(iso.codes.SPACE() + "X " + (self.fmt % x)) if y != None: self.write(iso.codes.SPACE() + "Y " + (self.fmt % y)) if z != None: self.write(iso.codes.SPACE() + "Z " + (self.fmt % z)) if a != None: self.write(iso.codes.SPACE() + "A " + (self.fmt % a)) if b != None: self.write(iso.codes.SPACE() + "B " + (self.fmt % b)) if c != None: self.write(iso.codes.SPACE() + "C " + (self.fmt % c)) self.write("\n") def remove_temporary_origin(self): self.write((iso.codes.REMOVE_TEMPORARY_COORDINATE_SYSTEM())) self.write("\n") ############################################################################ # Tools def tool_change(self, id): self.write((iso.codes.TOOL() % id) + "\n") self.t = id def tool_defn(self, id, name="", params=None): pass def offset_radius(self, id, radius=None): pass def offset_length(self, id, length=None): pass ############################################################################ # Datums def datum_shift(self, x=None, y=None, z=None, a=None, b=None, c=None): pass def datum_set(self, x=None, y=None, z=None, a=None, b=None, c=None): pass # This is the coordinate system we're using. G54->G59, G59.1, G59.2, G59.3 # These are selected by values from 1 to 9 inclusive. def workplane(self, id): if (id >= 1) and (id <= 6): self.g += iso.codes.WORKPLANE() % (id + iso.codes.WORKPLANE_BASE()) if (id >= 7) and (id <= 9): self.g += (iso.codes.WORKPLANE() % (6 + iso.codes.WORKPLANE_BASE())) + ( ".%i" % (id - 6) ) ############################################################################ ## Rates + Modes def feedrate(self, f): self.f = iso.codes.FEEDRATE() + (self.ffmt % f) self.fhv = False def feedrate_hv(self, fh, fv): self.fh = fh self.fv = fv self.fhv = True def calc_feedrate_hv(self, h, v): if math.fabs(v) > math.fabs(h * 2): # some horizontal, so it should be fine to use the horizontal feed rate self.f = iso.codes.FEEDRATE() + (self.ffmt % self.fv) else: # not much, if any horizontal component, so use the vertical feed rate self.f = iso.codes.FEEDRATE() + (self.ffmt % self.fh) def spindle(self, s, clockwise): if s < 0: clockwise = not clockwise s = abs(s) self.s = iso.codes.SPINDLE(iso.codes.FORMAT_ANG(), s) if clockwise: self.s = self.s + iso.codes.SPINDLE_CW() else: self.s = self.s + iso.codes.SPINDLE_CCW() def coolant(self, mode=0): if mode <= 0: self.m.append(iso.codes.COOLANT_OFF()) elif mode == 1: self.m.append(iso.codes.COOLANT_MIST()) elif mode == 2: self.m.append(iso.codes.COOLANT_FLOOD()) def gearrange(self, gear=0): if gear <= 0: self.m.append(iso.codes.GEAR_OFF()) elif gear <= 4: self.m.append(iso.codes.GEAR() % (gear + GEAR_BASE())) ############################################################################ # Moves def rapid(self, x=None, y=None, z=None, a=None, b=None, c=None): self.write_blocknum() if self.g0123_modal: if self.prev_g0123 != iso.codes.RAPID(): self.write(iso.codes.RAPID()) self.prev_g0123 = iso.codes.RAPID() else: self.write(iso.codes.RAPID()) self.write_preps() if y != None: dy = y - self.y if self.absolute_flag: self.write(iso.codes.X() + (self.fmt % (y * 2))) else: self.write(iso.codes.X() + (self.fmt % (dy * 2))) self.y = y if x != None: dx = x - self.x if self.absolute_flag: self.write(iso.codes.Z() + (self.fmt % x)) else: self.write(iso.codes.Z() + (self.fmt % dx)) self.x = x if z != None: dz = z - self.z if self.absolute_flag: pass # self.write(iso.codes.Z() + (self.fmt % z)) else: pass # self.write(iso.codes.Z() + (self.fmt % dz)) self.z = z if a != None: da = a - self.a if self.absolute_flag: self.write(iso.codes.A() + (self.fmt % a)) else: self.write(iso.codes.A() + (self.fmt % da)) self.a = a if b != None: db = b - self.b if self.absolute_flag: self.write(iso.codes.B() + (self.fmt % b)) else: self.write(iso.codes.B() + (self.fmt % db)) self.b = b if c != None: dc = c - self.c if self.absolute_flag: self.write(iso.codes.C() + (self.fmt % c)) else: self.write(iso.codes.C() + (self.fmt % dc)) self.c = c self.write_spindle() self.write_misc() self.write("\n") def feed(self, x=None, y=None, z=None, a=None, b=None, c=None): if self.same_xyz(x, y, z): return self.write_blocknum() if self.g0123_modal: if self.prev_g0123 != iso.codes.FEED(): self.write(iso.codes.FEED()) self.prev_g0123 = iso.codes.FEED() else: self.write(iso.codes.FEED()) self.write_preps() dx = dy = dz = 0 if y != None: dy = y - self.y if self.absolute_flag: self.write(iso.codes.X() + (self.fmt % (y * 2))) else: self.write(iso.codes.X() + (self.fmt % (dy * 2))) self.y = y if x != None: dx = x - self.x if self.absolute_flag: self.write(iso.codes.Z() + (self.fmt % x)) else: self.write(iso.codes.Z() + (self.fmt % dx)) self.x = x if z != None: dz = z - self.z if self.absolute_flag: pass # self.write(iso.codes.Z() + (self.fmt % z)) else: pass # self.write(iso.codes.Z() + (self.fmt % dz)) self.z = z if self.fhv: self.calc_feedrate_hv(math.sqrt(dx * dx + dy * dy), math.fabs(dz)) self.write_feedrate() self.write_spindle() self.write_misc() self.write("\n") def same_xyz(self, x=None, y=None, z=None): if x != None: if (self.fmt % x) != (self.fmt % self.x): return False if y != None: if (self.fmt % y) != (self.fmt % self.y): return False if z != None: if (self.fmt % z) != (self.fmt % self.z): return False return True def arc(self, cw, x=None, y=None, z=None, i=None, j=None, k=None, r=None): if self.same_xyz(x, y, z): return self.write_blocknum() arc_g_code = "" if cw: arc_g_code = iso.codes.ARC_CW() else: arc_g_code = iso.codes.ARC_CCW() if self.g0123_modal: if self.prev_g0123 != arc_g_code: self.write(arc_g_code) self.prev_g0123 = arc_g_code else: self.write(arc_g_code) self.write_preps() # make X take y values and multiply by 2 for diameter values for lathe if y != None: dy = y - self.y if self.absolute_flag: self.write(iso.codes.X() + (self.fmt % (y * 2))) else: self.write(iso.codes.X() + (self.fmt % (dy * 2))) self.y = y # make Z take x values for lathe if x != None: dx = x - self.x if self.absolute_flag: self.write(iso.codes.Z() + (self.fmt % x)) else: self.write(iso.codes.Z() + (self.fmt % dx)) self.x = x if z != None: dz = z - self.z if self.absolute_flag: pass # self.write(iso.codes.X() + (self.fmt % z)) else: pass # self.write(iso.codes.X() + (self.fmt % dz)) self.z = z if j != None: self.write(iso.codes.CENTRE_X() + (self.fmt % j)) # change the order if i != None: self.write(iso.codes.CENTRE_Z() + (self.fmt % i)) # and reversed i and j if k != None: pass # self.write(iso.codes.CENTRE_Z() + (self.fmt % k)) if r != None: self.write(iso.codes.RADIUS() + (self.fmt % r)) # use horizontal feed rate if self.fhv: self.calc_feedrate_hv(1, 0) self.write_feedrate() self.write_spindle() self.write_misc() self.write("\n") def arc_cw(self, x=None, y=None, z=None, i=None, j=None, k=None, r=None): self.arc(True, x, y, z, i, j, k, r) def arc_ccw(self, x=None, y=None, z=None, i=None, j=None, k=None, r=None): self.arc(False, x, y, z, i, j, k, r) def dwell(self, t): self.write_blocknum() self.write_preps() self.write(iso.codes.DWELL() + (iso.codes.TIME() % t)) self.write_misc() self.write("\n") def rapid_home(self, x=None, y=None, z=None, a=None, b=None, c=None): pass def rapid_unhome(self): pass def set_machine_coordinates(self): self.write(iso.codes.MACHINE_COORDINATES()) self.prev_g0123 = "" ############################################################################ # CRC def use_CRC(self): return self.useCrc def start_CRC(self, left=True, radius=0.0): # set up prep code, to be output on next line if self.t == None: raise "No tool specified for start_CRC()" self.g = ("G41" + iso.codes.SPACE() + "D%i") % self.t def end_CRC(self): self.g = "G40" self.write_blocknum() self.write_preps() self.write_misc() self.write("\n") ############################################################################ # Cycles def pattern(self): pass def profile(self): pass def end_canned_cycle(self): self.write_blocknum() self.write(iso.codes.END_CANNED_CYCLE() + "\n") self.prev_drill = "" self.prev_g0123 = "" self.prev_z = "" self.prev_f = "" self.prev_retract = "" ############################################################################ # Misc def comment(self, text): self.write((iso.codes.COMMENT(text) + "\n")) def insert(self, text): pass def block_delete(self, on=False): pass def variable(self, id): return iso.codes.VARIABLE() % id def variable_set(self, id, value): self.write_blocknum() self.write((iso.codes.VARIABLE() % id) + (iso.codes.VARIABLE_SET() % value) + "\n") ################################################################################ nc.creator = CreatorIso()